Ensure smooth technology transfer from development to production.
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Own ramp-up metrics: yield learning curve, cycle time, scrap reduction.
Quality Excellence
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Accountable for first pass yield, final yield and field reliability.
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Lead root cause analysis for yield excursions using SPI data , SPC charts , Yield Trends ,FMEA, DOE and failure analysis.
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Monitor production yield , defect rates , cycle time and implement corrective / preventive actions.
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Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality issues such as tombstoning , voiding , bridging , cold joints, misalignment , missing components and solder balls.
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Partner with Quality team to address customer returns, audits and escalations.
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Analyze following defects ( Identify root causes of defects like tombstoning , misalignment , missing components etc. ) and implement corrective actions
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Monitor Placement Quality and defect rates.
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Maintain Process documentation & Production reports.
Operational Excellence & Cost Optimization
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Own cost of ownership and productivity improvement initiatives.
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Drive Cycle time and line balancing improvements.
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Lead process development , validation & continuous improvement initiatives ( Kaizen , Poka yoke , Lean Manufacturing )
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To ensure Proper line setup , programming , Program version management ( Pick n Place/Mounter )
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To ensure compliance with ESD , Safety& IPC standards.
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Meet daily production targets & OEE goals
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Coordinate with production planning , quality & maintenance teams
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Diagnose and resolve machine alarms and placement defects
Create & modify machine programs using online/offline SW.
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Optimize cycle time and improve placement efficiency.
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Perform Penalization and coordinate transformation.
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Validate BOM , Centroid file and Gerber data before production.
New Model Readiness
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Develop & Maintain Process documentation, WIs & SOPs (Pick n Place / Mounter)
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All new models trail pre-readiness (EVT/ DVT / PVT) , new model trail activities including trial builds & process validation.
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Load & verify machine programs for New Product Trail.
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Conduct First Article Inspection.
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Partner with NPI, TDG to ensure DFMEA and PFMEA of Pink n Place / Mounter.
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Ensure proper solder paste reflow per component and PCB design requirements
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Ensure smooth technology transfer from development to production.
-
Own ramp-up metrics: yield learning curve, cycle time, scrap reduction.
Quality Excellence
-
Accountable for first pass yield, final yield and field reliability.
-
Lead root cause analysis for yield excursions using SPI data , SPC charts , Yield Trends ,FMEA, DOE and failure analysis.
-
Monitor production yield , defect rates , cycle time and implement corrective / preventive actions.
-
Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality issues such as tombstoning , voiding , bridging , cold joints, misalignment , missing components and solder balls.
-
Partner with Quality team to address customer returns, audits and escalations.
-
Analyze following defects ( Identify root causes of defects like tombstoning , misalignment , missing components etc. ) and implement corrective actions
-
Monitor Placement Quality and defect rates.
-
Maintain Process documentation & Production reports.
Operational Excellence & Cost Optimization
-
Own cost of ownership and productivity improvement initiatives.
-
Drive Cycle time and line balancing improvements.
-
Lead process development , validation & continuous improvement initiatives ( Kaizen , Poka yoke , Lean Manufacturing )
-
To ensure Proper line setup , programming , Program version management ( Pick n Place/Mounter )
-
To ensure compliance with ESD , Safety& IPC standards.
-
Meet daily production targets & OEE goals
-
Coordinate with production planning , quality & maintenance teams
-
Diagnose and resolve machine alarms and placement defects
