The Controls & Electrical Maintenance Engineer is responsible for troubleshooting, maintaining, improving, and supporting electrical, controls, CNC, PLC, and automation systems within a manufacturing environment. The role focuses on ensuring equipment reliability, minimizing downtime, driving continuous improvement initiatives, and supporting manufacturing operations through advanced electrical and automation expertise. The position serves as a technical resource, providing leadership and guidance to maintenance teams while ensuring compliance with safety, quality, and operational standards. Key Responsibilities Health, Safety & Environmental (HSE)
Comply with all HSE policies, procedures, and regulatory requirements.
Identify, report, and mitigate electrical, mechanical, hydraulic, and pneumatic safety hazards.
Promote a strong safety culture through the use of PPE, safety procedures, and risk assessments.
Support safe operation of CNC machines, automated systems, rotating equipment, and industrial machinery.
Participate in safety training, audits, and continuous improvement initiatives.
Electrical Maintenance & Equipment Support
Perform advanced troubleshooting, repair, installation, and maintenance of electrical and automation systems.
Support CNC machines, special purpose machines (SPMs), robots, conveyors, nut runners, and automated material handling systems.
Maintain accurate maintenance records and work orders using maintenance management systems such as MAXIMO.
Ensure compliance with electrical codes, standards, and preventive maintenance programs.
Controls & Automation Engineering
Troubleshoot and maintain PLC, HMI, CNC, SCADA, and industrial automation systems.
Program and support PLC platforms including Siemens, Mitsubishi, Allen Bradley, Omron, and Fanuc systems.
Maintain CNC controls including Fanuc (0i/30i Series), Siemens (828D/840D), and Bosch Rexroth (IndraDrive, MTX).
Support industrial communication networks including Profinet, Profibus, Ethernet/IP, and related protocols.
Troubleshoot servo drives, spindle drives, axis control systems, encoders, and motion control applications.
Support integration of machines with production monitoring systems, MES, and Industry 4.0 initiatives.
Debug complex automation and machine control issues and implement sustainable solutions.
Continuous Improvement & Reliability
Lead machine uptime improvement initiatives and support MTTR/MTBF reduction programs.
Drive TPM, predictive maintenance, and reliability improvement activities.
Improve machine accuracy, process capability, cycle time, and operational efficiency.
Identify and implement cost-saving opportunities through repair, reuse, localization, and optimization of spare parts.
Support energy reduction, waste elimination, and maintenance cost optimization projects.
Implement real-time monitoring, OEE improvement, and digital manufacturing initiatives.
Planning, Resource & Vendor Management
Manage spare parts planning and inventory to ensure equipment availability while optimizing costs.
Coordinate with OEMs, vendors, and contractors for specialized maintenance and technical support activities.
Monitor contractor performance and ensure compliance with quality and safety standards.
Support maintenance scheduling around production requirements to minimize operational disruptions.
Teamwork & Communication
Collaborate with production, engineering, quality, and maintenance teams to resolve equipment issues.
Act as a technical mentor and resource for less experienced team members.
Conduct technical training and facilitate knowledge sharing within the organization.
Communicate technical issues, corrective actions, and improvement opportunities effectively to stakeholders.
Qualifications
Diploma, Technical Certification, High School Diploma, or equivalent experience in Electrical Engineering, Industrial Automation, Mechatronics, or a related field.
Additional certifications in PLC Programming, CNC Systems, Industrial Automation, or Electrical Maintenance are preferred.
Licensing may be required for compliance with export controls or applicable regulations.
Preferred Competencies
Electrical System Troubleshooting
Factory Automation and Control Systems
Machine Programming
Controls Safety
Manufacturing Knowledge
Continuous Improvement
Health & Safety Fundamentals
Drives Results
Nimble Learning
Collaboration and Team Development
Problem Solving and Analytical Thinking
Values Differences and Inclusive Leadership
Technical Skills
Electrical Maintenance and Troubleshooting
CNC Machine Maintenance and Diagnostics
PLC Programming and Automation Systems
HMI and SCADA Systems
Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron Controls
Bosch Rexroth Control Systems
Servo Drives, Motion Control, and Spindle Systems
Industrial Communication Networks (Profinet, Profibus, Ethernet/IP)
Hydraulic and Pneumatic Systems
Robotics and Automated Material Handling Systems
Industry 4.0 and OEE Monitoring Systems
Preventive, Predictive, and Reliability-Centered Maintenance
Electrical Schematics and Control Panel Design
MAXIMO or Computerized Maintenance Management Systems (CMMS)
Behavioral Skills
Problem Solving and Root Cause Analysis
Decision Making
Continuous Improvement Mindset
Collaboration and Team Leadership
Effective Communication
Adaptability and Learning Agility
Results Orientation
Safety Leadership
Experience
Minimum 6–8 years of experience in Electrical Maintenance, CNC Maintenance, Industrial Automation, Controls Engineering, or Manufacturing Maintenance environments.
Hands-on experience supporting CNC machining centers, turning centers, grinding machines, and automated production equipment.
